High Performance Hydraulic Double Side Uncoiler for Efficient Industrial Metal Processing Operations

• Customization: Available
• After-sales Service: Lifelong Service
• Warranty: One Year
• Model NO.: MG16-325
• Pipe Material: All
• Condition: New
• Customized: Customized
• Theory: Vertical Type
• Application: Industry
• Type: High Frequency Weld Pipe Mill Line
• Transport Package: Box
• Trademark: Aeon
• Origin: China
• HS Code: 84798190
• Production Capacity: 1000/One Year
• Package Gross Weight: 1.100kg

Product Description

Product Introduction

Hydraulic double-side uncoiler

The unwinding machine is a specialized equipment used to support metal coils and provide tension. It is widely employed in metal sheet processing production lines. Its core function is to achieve the smooth unwinding of the coil and establish the necessary steel strip tension for subsequent processing (such as straightening, shearing, stamping, etc.). 
The unwinding machine is designed based on the expansion and contraction of a cylindrical drum. It drives the radial expansion and contraction of the fan-shaped plate through hydraulic or mechanical means to clamp or release the coil. The drum is driven to rotate by a variable-frequency speed control motor or hydraulic system, causing the steel coil to expand, and is equipped with a central control (CPC) system to achieve automatic centering, ensuring operational stability.

Core strengths

• 1) Enhance production efficiency and continuity: Through dual-machine configuration or dual-head design, alternating operations of unwinding and winding can be achieved, reducing downtime and ensuring continuous operation of the production line.
• 2) Improve operational safety and convenience: The hydraulic drive system simplifies the clamping process of heavy coil materials, combined with automatic sensing and human-machine interface, reduces the need for manual intervention and minimizes operational risks.
• 3) Ensure processing accuracy and material adaptability: The tension control system can effectively maintain the post-tension of the strip steel, preventing deformation or damage, and through modular design, it can adapt to materials of different thicknesses and widths (such as steel, aluminum, stainless steel, etc.).
• 4) Reduce maintenance costs and extend lifespan: By adopting designs such as forced lubrication systems and wear-resistant coatings, component wear is reduced, daily maintenance is simple, and it helps for long-term stable operation.

High-Precision Tension Control
Advantages: Utilizing advanced servo or variable frequency drive systems enables extremely precise control of strip tension.
Key Benefits: Minimal tension fluctuations ensure stability in subsequent forming and welding processes, reducing risks of strip misalignment, scratches, and weld defects.
Dynamic Buffering and Correction
Advantages: During production speed changes or unexpected events (e.g., strip breakage), the looping device rapidly "absorbs" or "releases" strip material, providing effective buffering to prevent equipment damage from sudden tension shifts.
Key Benefits: Significantly enhances the line's interference resistance and operational reliability, serving as a critical enabler for high-speed, stable continuous production.
Reduced Strip Damage
Advantages: Precise tension and position control prevents defects like stretching, wrinkling, and warping caused by excessive tension or slack during start-stop cycles or speed changes.
Key Benefits: Improves strip utilization and enhances the surface quality of final products.
High Automation Level
Advantages: Equipped with a comprehensive automated control system that automatically adjusts loop height and tension according to production requirements without manual intervention.
Specific Manifestation: Reduces manual operations, enhances production efficiency, and ensures consistent product quality.
Simple Operation and Maintenance-Friendly Design
Advantages: Features a modular design with a clear structure, facilitating easy operation and maintenance.
Specific Manifestation: Low equipment failure rate, relatively low maintenance costs, and minimal downtime.

Horizontal accumulation

Its main function is to store a certain amount of steel strip forsupplying main machine before it doing head and end welding tonake sure main machine's continuous production without stopping.

Accumulation diameter:4.0m

Coil width:60~200mm

Coil thickness:0.7~2.5mm

Feeding speed:120~200m

Feeding motor 11kw AC motor

Main motor 18.5kw inverter motor

Accumulator volume 120-800m

High-Precision Tension Control
Advantages: Utilizing advanced servo or variable frequency drive systems enables extremely precise control of strip tension.
Key Benefits: Minimal tension fluctuations ensure stability in subsequent forming and welding processes, reducing risks of strip misalignment, scratches, and weld defects.
Dynamic Buffering and Correction
Advantages: During production speed changes or unexpected events (e.g., strip breakage), the looping device rapidly "absorbs" or "releases" strip material, providing effective buffering to prevent equipment damage from sudden tension shifts.
Key Benefits: Significantly enhances the line's interference resistance and operational reliability, serving as a critical enabler for high-speed, stable continuous production.
Reduced Strip Damage
Advantages: Precise tension and position control prevents defects like stretching, wrinkling, and warping caused by excessive tension or slack during start-stop cycles or speed changes.
Key Benefits: Improves strip utilization and enhances the surface quality of final products.
High Automation Level
Advantages: Equipped with a comprehensive automated control system that automatically adjusts loop height and tension according to production requirements without manual intervention.
Specific Manifestation: Reduces manual operations, enhances production efficiency, and ensures consistent product quality.
Simple Operation and Maintenance-Friendly Design
Advantages: Features a modular design with a clear structure, facilitating easy operation and maintenance.
Specific Manifestation: Low equipment failure rate, relatively low maintenance costs, and minimal downtime.

Structure type
Structure type:double-side 180°rotary hydrauliccoil feedingtensioning decoiler,which insure steelalternatively and make steel strip going into accumulatorfreely.
Structure type	Hydraulic double-side uncoiler
1..D. of steel coil	Φ450mm~Φ550mm
0.D. of steel coil	Φ800mm~Φ1500mm
Width of strips	50~240mm
Maxi. Load weight	≤3000kgs

Shear butt welding machines are equipment used in welded pipe production lines to connect the ends of two coils of strip steel. Their typical workflow includes: shearing (cutting the tail end of one strip and the head end of the next coil into appropriate shapes), alignment (precisely matching the two cut surfaces), clamping (securing the aligned strips with clamps), and welding (joining the two ends via resistance welding or high-frequency welding).

High-Quality Welded Joints
Advantages: Utilizing advanced welding power sources and precise welding process control, it achieves high-quality, high-strength, low-distortion joints between strip ends during high-speed operation.
Specific Manifestation: Post-weld joints exhibit high strength, excellent toughness, and a smooth, flat weld surface, meeting subsequent forming and usage requirements while significantly reducing strip breakage and product defects caused by joint issues.
High Speed and Efficiency
Advantage: Capable of completing the welding process during high-speed production line operation, featuring short welding time and high coil change efficiency.
Key Features: Effectively reduces downtime during coil changes, significantly boosting overall production line capacity.
High-Precision Shearing and Alignment
Advantages: Equipped with high-precision shearing mechanisms and alignment devices, ensuring exceptionally flat cut ends and precise alignment between the two ends.
Key Features: Establishes the foundation for high-quality welding, guaranteeing the reliability of the welded joint.
Automation and Intelligence
Advantages: Integrates an advanced automated control system, enabling full-process automation from strip inspection, shearing, alignment, clamping, to welding.
Specific Manifestation: Reduces manual intervention, enhances production efficiency, and stabilizes welding quality.
Safety and Reliability
Advantages: Features comprehensive safety interlocks and protective mechanisms to ensure operator safety during welding. Additionally, the equipment's reliability design minimizes failure rates.
Specific Manifestation: Provides assurance for the safe and stable operation of the production line.

Shearing & butt welder
Funetion :cut the irregular edges for both head and tail then weld them together to achieve continuous production.
Structure form: Gantry scissors, manual jaw alignment, It is composed of hydraulic shear device, front and rear pressing plate, hydraulic butt weld device, butt welding pressing platform and so on
Technical information as following:
Width	550mm	Thickness	0.5-5.0mm
Welding type	Argon arc welding(the welding joint is smooth without protrusion)	Oil cylinder	Chinese famous brand
Shear edge	550*15*30*2pcs , 4-sided edge	Shear edge material	Cr12mov
Hydraulic shear cylinder	Φ200	Butt welding clamp Cylinder	Φ50
Remark
Voltage	380/440/460V,50/60HZ	Electrical components brand
Welder brand	Unaico brand or Lincoln brand made in USA	Welding speed	500-1500mm/min
PLC and HMI	Siemens brand

Main Product

Company Profile

Baoding AEON HF equipment Co., Ltd. was established in 2015 and is located in the core transportation hub of Beijing-Tianjin-Hebei region, enjoying a unique geographical advantage and efficient transportation. As a high-tech enterprise integrating design, research and development, production, sales and service, since its establishment, the company has been committed to providing reliable and stable products and efficient services to global customers.

The company's products focus on the field of welded pipe materials, covering the full range of induction heating related equipment such as ERW pipe rolling mills, solid-state high-frequency welders, IF weld seam annealing machines, etc., all of which have passed CE and UL international certifications. At the same time, we can provide supporting auxiliary equipment and customized spare parts services according to customer needs, responding to customer demands throughout the process and providing one-stop solution supply.

We adhere to the core principle of "customer first" and the development concept of "continuous improvement". The company adheres to the manufacturing spirit of "pursuing excellence". Due to the trust and support of customers, "AEON HF" has won wide recognition and trust from global customers with its outstanding quality. Facing the increasingly fierce market competition, we know that going with the flow is not our mission. We must take "winning the market with integrity" and "creating brilliance with technology" as our goals, continuously deepen technological innovation, and be committed to developing product series with higher technological content and better performance, and repay the trust and expectations of every customer with high-quality services.

At present, the company's products have been exported to many regions around the world, including Asia, the Middle East, America, Europe, etc. We sincerely invite friends from all walks of life to visit our company for inspection and cooperation. As a professional manufacturer in the field of induction heating services, "AEON HF" is always ready to welcome your visit and work together for a win-win situation!

Corporate Advantage

Our Certificate

Exhibition

Packaging & Shipping

FAQ

1. Are you a manufacturer or a trading company?
Our company was established in 2015, specializing in the production of solid-state high-frequency welders, medium-frequency weld seam annealing equipment, and all products related to induction heating.

2. Where are your company and factory located?
Our company and factory are situated in the High-Tech Development Zone of Baoding City, Hebei Province.

3. What certifications does your company hold?
Our company is recognized as a high-tech enterprise and holds invention patents for relevant products.Products have applied for CE certification.

4. What are the company's core strengths?
1). Core components are sourced from leading international brands, precisely matching diverse voltage specifications across countries. This effectively eliminates compatibility risks at the component level, ensuring stable operation throughout the equipment's lifecycle after delivery.
2). Cost Advantage: Leveraging a comprehensive industrial cluster and mature manufacturing processes, we deliver high-quality products at competitive prices, reducing procurement costs for international clients.
3). Technical and R&D Capabilities: We possess independent R&D capabilities in specialized fields (e.g., industrial welding, heat treatment equipment), providing solutions compliant with international standards. Certain core technologies reach advanced industry levels.
4). Scalable Production Capacity Assurance: Possesses stable large-scale manufacturing capabilities to rapidly fulfill bulk orders, guarantee delivery timelines, and meet overseas clients' continuous supply requirements.
5). Customization Capabilities: Tailors products and supporting solutions to meet diverse application scenarios based on clients' technical specifications, industry standards, and personalized needs across different countries.
6). Comprehensive After-Sales System: Delivers integrated services including pre-sales technical consultation, in-process installation and commissioning, and post-sales maintenance support.